Most machine operators do not remember the last time they did some maintenance on these devices. Those working in mold shops need to be serious about the machines since they need regular maintenance. In case you give them less attention, the efficiency is going to reduce significantly. Below are ways of improving EDM machining productivity.
The first tip for increasing productivity is regular repairs. The electronic discharge machines require a regular change of filters and wire contacts. But the problem is that most employees are occupied with many projects such that when they are using the equipment they do not remember to change any of these. Try keeping a record of how long the parts last so that before that time ends, the parts can be replaced or repaired.
The other thing is that when looking for parts to replace the old ones, you need to be careful on the store you visit and the quality of the parts. Buying aftermarket items might seem cheap but in the long run, it is expensive since the parts might reduce the accuracy and the performance. So, do not risk all this to save some few amounts. Talk to experts so that they can advise on the best parts.
To improve productivity, get professionals like engineers to do the maintenance. Getting unqualified people to do the work is a huge risk. However, getting qualified professionals will keep the electronic discharging machine running smoothly which does not interfere with performance and operations. Improve reliability by hiring experts for repairs.
Again, those operating the machines should undergo training so that they can be more efficient. Machine features and technology keep changing each day. The growth of the company not only depends on the machines but even the people. When buying, make sure that the supplier offers free training to the employees of the buyer so that they can improve their knowledge and morale which leads to increased productivity.
Another way to improve output is using robots to work on holidays and weekends doing the loading and offloading. Automation of various process will also play a huge role in increasing output. With automation programs output hours increase significantly hence the need to talk to the supplier so that you can update your existing EDM.
Moreover, finding a twin or double wire EDM machine is not easy. Those using a single wire slow down the process of manufacturing. Also, the time that is taken to manually change the wires used to be a lot and consumed a lot of production time. Getting a machine that has an automated twin wire allows for flexibility without the need for manual intervention which wastes a lot of time.
Finally, the next move is putting all the above into practice. You can do that by engaging experts and colleagues so that you can find a way to improve communication and efficiency inside the workplace.
The first tip for increasing productivity is regular repairs. The electronic discharge machines require a regular change of filters and wire contacts. But the problem is that most employees are occupied with many projects such that when they are using the equipment they do not remember to change any of these. Try keeping a record of how long the parts last so that before that time ends, the parts can be replaced or repaired.
The other thing is that when looking for parts to replace the old ones, you need to be careful on the store you visit and the quality of the parts. Buying aftermarket items might seem cheap but in the long run, it is expensive since the parts might reduce the accuracy and the performance. So, do not risk all this to save some few amounts. Talk to experts so that they can advise on the best parts.
To improve productivity, get professionals like engineers to do the maintenance. Getting unqualified people to do the work is a huge risk. However, getting qualified professionals will keep the electronic discharging machine running smoothly which does not interfere with performance and operations. Improve reliability by hiring experts for repairs.
Again, those operating the machines should undergo training so that they can be more efficient. Machine features and technology keep changing each day. The growth of the company not only depends on the machines but even the people. When buying, make sure that the supplier offers free training to the employees of the buyer so that they can improve their knowledge and morale which leads to increased productivity.
Another way to improve output is using robots to work on holidays and weekends doing the loading and offloading. Automation of various process will also play a huge role in increasing output. With automation programs output hours increase significantly hence the need to talk to the supplier so that you can update your existing EDM.
Moreover, finding a twin or double wire EDM machine is not easy. Those using a single wire slow down the process of manufacturing. Also, the time that is taken to manually change the wires used to be a lot and consumed a lot of production time. Getting a machine that has an automated twin wire allows for flexibility without the need for manual intervention which wastes a lot of time.
Finally, the next move is putting all the above into practice. You can do that by engaging experts and colleagues so that you can find a way to improve communication and efficiency inside the workplace.
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You can get a detailed list of the factors to consider when picking a provider of EDM machining services at http://www.electrocutpacific.com right now.
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