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Sabtu, 01 Oktober 2016

Producing A Stamped Wire With Hot Stamp Machines

By Jerry Cole


Hot stamping is a method used in lithography and also used in dry printing in which a pre dried ink or a foil material is being used and which are placed in a surface with a very high temperature. This type of method is non polluting and was even used before in nineteenth century. Other materials which are also used are papers, plastics, etc.

In the nineteenth century, it became very popular for the making embossed book cover printing. This method may be also used for wire and cable printing such as a stamped wire. Foils and dies are the common tools in this method. The die may either be made from silicone rubber or metal and it may be cast or shaped directly. Dies can also carry high level details that are to be transferred and are shaped according to the surface of the material.

Foils are consist of multi layered coatings that are transferred to the surface of the material. Foils which are non metallic contain color layers, adherence bases, and release layers. And foils which are metallic are going to replace color layers with either chrome or vacuum aluminum that is metallic. Metallic foils are available in many shades and color such as silver, gold, copper, or bronze.

In processing the products, hot stamping machines are the mainly used equipment. The first process of production is mounting and heating the die. The product is then placed under the heated and mounted die. Between the product and die is a painted or metallic roll leaf carrier inserted in between. Pressing down the die through its carrier and will imprint immediately the dry foil or paint to the material surface.

Machines that are used for stamped wires are very ideal because it provides clear and bright marking on the wire. The wires to be printed may be made from nylon, cross linked polyethylene, or Teflon. A hot stamp printing can be very durable and it is more similar to hot foil printing. And because stamp designs are getting more and more flexible, there are modern printers which are developed for allowing a very quick change in continuous hot stamps, print characters, etc.

The 4 four main advantages for choosing this method rather than other printing methods are the following. First, high quality machines. It produces clear and durable markings on wire products. And most modern printers now have lasers, engraved with a concave face for making sure that there are complete letters, even in smallest diameter wires are printed.

Second, higher productivity. By the use of modern printers, companies can already do several productions of marked wires faster compared to using other printers that will make longer time in production due to some complicated ways in its installation. Higher productivity results to lower costs and which also means having higher profits. Products are also delivered on time to the customers.

Third is flexibility. It is flexible because most tools can be changed just in a few seconds. Adding some graphics, logos, and some other new characters can be done easily. This flexibility can also differentiate you from other competitors.

Fourth and last is project solution. Modern printers will surely provide you with great solutions. This is because it already have all necessary tools needed for production such as the components, parts and soft wares.




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