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Rabu, 28 Mei 2014

Everything You Need To Know About Materials Handling

By Henry A. Parker


INTRODUCTION Material handling is a manufacturing term relating to moving, storing, protecting and controlling of raw materials, goods and products. Material is handled as it is cleaned, prepared, manufactured and consumed while refuse is disposed. The types of equipment used in the materials handling process includes systems for storage and engineering. It also includes industrial trucks, conveyors, on-rails transfer carts and cantilevered crane loading platforms.

HANDLING AND STORAGE EQUIPMENT The apparatus covered under this description are non-automated. It covers racking, shelving, carts, cages and pallets. Collectively, handling and storage apparatus are called catalog items, because they are all made to a universal standard and may be ordered straight out of the catalog. Everybody knows what a pallet looks like, right?

PALLETS Practically any manufactured item you could mention, from cupcakes to casks of beer, from telephones to toilet paper, spends at least part of its life cycle strapped to a pallet. Mostly, these are made of wood, although there are also requirements for pallets made of steel or other materials.

ENGINEERED SYSTEMS These are the opposite of catalog products in that engineered systems are custom-designed for the purpose in mind. Engineered systems are things like robots, conveyors and AS/RS (automated storage and retrieval systems). Of particular interest are systems that are going to be used to handle products that are going to be eaten or consumed as beverages. Special care has to be taken to make sure that the goods that come into contact with the equipment do not become contaminated in any way.

INDUSTRIAL TRUCKS These include tow tractors, stock chasers and the ubiquitous forklift, or powered industrial truck. Under the heading of forklifts are dozens of different types of machines, depending on how they are powered, where they are used, what type of tires they are fitted with, etc. All industrial trucks may be fitted with special attachments that makes them infinitely versatile.

TRANSFER CARTS ON WHEELS Transfer cards are used to shift materials in bulk for heavy industry. They are widely used in mining, metallurgy and in heavy manufacturing. They are designed to be able to cope with weights in the realm of one ton or even heavier.

SAFETY Emphasis is placed on occupational health and safety in this aspect of manufacturing. Forklifts, in particular, and have an abominable safety record. For this reason, OSHA regulations particularly stringent, especially with regard to training. Any employer found to have untrained operators on his site is subject to fines that may run into the tends of thousands of dollars. Forklift training procedures have been streamlined so that most of the education may be conducted online. There is still an element of hands-on training and operators must be fully certified on the workplace environment and on the specific type of truck they will be operating.




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